Precision servo Electronic Press
伺服压装机XTC系列
Servo press XTC series
◆设定程序-允许编辑作业和设置判定条件模式样;
The program - allows editing jobs and set criteria for pattern;
◆数据采集程序-可以下载整个压装过程中的质量分析图表和数据并保存到计算机内;
The data acquisition program can be saved to download the entire process of pressing in quality analysis and charts and data into a computer;
◆报表程序-可以自动分析和生成CPK报告或者显示智能压装机的工作结果。
The report program can automatically analyze and generate CPK report or display intelligent press work results.
主要功能特性
Main functional properties
多种压装模式 满足高精度精确生产和质量控制要求
Multi press fit mode to meet the requirements of high accuracy and precision production and quality control
伺服压装机可以精确控制压装速度、位置和压力;设定多种压装程序,包括恒定压装速度、设定精确位置停止、设定精确力停止、设定精确压装位移停止等多种工作模式,很容易完成两段或多段压装工作要求;在行程之内,可以任意设定机器精确位置停止,不必使用昂贵的精密模具来保证压装精度;位置重复精度为±0.02mm,压力控制精度为±1%额定压力。
Servo press mounting machine can precise control of pressing speed, position and pressure; set up many kinds of press pack procedures, including constant pressure loading speed, set precise position stop and set the precise force stop and set precise press fit displacement stop such as multiple modes of operation, is very easy to perform two or more segments of pressing work requirements; to travel within can arbitrarily set the precise position of the machine stop, without the use of expensive precision mold to ensure the installation precision, position repeatability of + 0.02mm, pressure control accuracy is + 1% of the rated pressure.
在线压装质量检测 满足压装全过程品质控制和数据管理
Quality control and data management of the whole process of the online press fitting
在作业完毕后,所有作业设定和结果数据及压力位移曲线可以显示在伺服压装机的人机界面上,有效控制过盈配合质量,同时满足作业数据可追溯管理、检测并去除不良品,避免造成更大的损失。同时,也可以帮助优化工艺技术参数和设计;
After the work is completed, all the homework set and result data and pressure displacement curve can display in the servo pressure assembly machine man-machine interface, effectively control the interference fit quality, simultaneously to satisfy the operation data can be traced back detection and management, and to remove the undesirable products to avoid greater losses. At the same time, it can also help optimize process parameters and design;
◆具备在接触到力时,检查此时位置功能。判定工件有无和方向是否正确;
I have to check in the contact force, the position of function. Determine whether the workpiece is not in the correct direction;
◆具备在任意压装位移范围内检测压力和对各项压力值(最大值、增值和其它数值)取样,从而判定是否满足设定的质量控制条件;
We have in any pressing displacement range test pressure and the pressure value (maximum value, value-added and other numerical) sampling to determine whether meet the quality control conditions set;
◆具备在终止位置检测压力和位置,判定是否满足终止位置设定的质量控制条件。
We have in the end position detection of pressure and position, to determine whether they meet the conditions of the termination of quality control of position setting.
自动补偿精度 满足特定工况下的精密装配要求
Automatic compensation accuracy to meet the specific conditions of the precision assembly requirements
对于精度超差工件之间的精密压力装配的要求,对机架变形影响精密压力装配的要求,伺服压装有独特的解决方法。即:软件自动补偿,系统动态补偿或外部触发停止功能。
For the accuracy of the precision pressure between the workpiece, the requirements of the machine, the impact on the accuracy of the machine frame deformation, servo pressure with a unique solution. That is, the software automatically compensates, the system dynamic compensation or the external trigger stop function.
环保、节能、安全、操作成本很低
Environmental protection, energy saving, safety, operation cost is very low
交流伺服电机驱动装置提供洁净的工作环境,满足不同洁净车间的特殊要求;
AC servo motor drive device provides a clean working environment to meet the special requirements of different clean workshop;
伺服压装机和气压、液压设备相比节能约80%,且能满足国际环保标准(ISO14000);
Servo press fit machine and pneumatic, hydraulic equipment compared to energy saving about 80%, and can meet the international environmental standards (ISO14000);
为了确保安全,所有的伺服压装机均设置了故障保护电路,允许选择安装区域传感器(光栅)。
In order to ensure the safety, all the servo press are equipped with a fault protection circuit, allowing the selection of the installation area sensor (grating).
自我诊断功能 满足用户智能维修要求
Self diagnostic function to meet the user's intelligent maintenance requirements
发生故障后,伺服压装机能显示错误信息,便于用户快速排除故障,迅速恢复生产。
After the failure of the servo pressure function display error information, easy to quickly eliminate the user fault, rapid recovery of production.
伺服压装机的功能应用
Function application of servo press
精确控制压装装配尺寸
Accurate control of assembly size
伺服压装机按照设定的压入深度精确施压,可以补偿工件尺寸公差,保证最终装配精度。同时可以设定压力和位移质量判定区域,在线检测确保产品压装100%合格。
Servo press fit machine according to the setting of the pressure into the depth of accurate pressure, can compensate the workpiece size tolerance, guarantee the final assembly precision. At the same time can set the quality of the pressure and displacement of the region, online testing to ensure that the product is installed 100% qualified.
精确控制压装停止位置
Accurate control of the stop position
◆导轮装配在两个定位托盘之间,装配要求精确压装托盘以保证尺寸L。
The guide wheel assembly between two positioning trays, assembly requirements to ensure accurate pressing tray size L.
◆设定精确停止位置,检测停止时的压力。
We set the exact stop position, stop the pressure detection.
精确控制压装时间及压力
Accurate control of time and pressure
◆伺服压装机可以实施精确的定时定压作业以保证安全可靠的粘接,广泛应用在粘接作业和超声波焊接过程中。
] servo press loading machine can implement precise timing and constant pressure operation to ensure the safe and reliable bonding. It is widely used in bonding operation and ultrasonic welding process.
精确控制压装停止力
Accurate control of the stop force
◆铝罩壳的封装,需要精确的力和位移控制,精确设定压力,控制压装终止时的位置,以避免马达受到压力破坏。深圳市鑫台铭机械设备有限公司是一家专业研发、制造、销售精密压装设备厂家,主导产品有:伺服压装机、数控压装机、伺服压力机、电子压力机、伺服电子压力机、数控液压压装机、伺服液压压装机等,精密压装设备第一品牌,国家级高新技术企业,ISO9001品质保证。http://www.sifuyazji.com/
] aluminum shell package and need to accurate force and displacement control, accurate pressure setting, control pressing end position to avoid damage motor pressure. Shenzhen Xin Tai Ming Machinery Co., Ltd. is a professional R & D, manufacturing, sales of precision pressure equipment manufacturers, leading products: servo press loading machine, CNC press mounting machine, servo press, electronic press, servo Electronic Press, CNC hydraulic press machine, hydraulic servo pressure pressing machine and so on, precision pressure equipment the first brand, state-level high-tech enterprises, ISO9001 quality assurance. Http://www.sifuyazji.com/